Electronic switch with 4 channels and voltage regulator

From CaveLab
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I used this module to control the LED lights in my first apartment.
Mounted in the living room

Electronic switch for LED lights, 4 channels, 9 to 24 volts in, 5 volts out. Uses an AVR ATtiny2313 microcontroller.

Details

I used to have a very small apartment, and in that apartment I made a lot of the LED lights myself. To make it easier to control and power them I also built this electronic light switch. With a voltage regulator, and large heat-sink, it took 9 to 24 volts in; and gave out four channels of 5 volts. I used dual-color red and green LEDs to show the state of each output, and push-buttons to toggle them. After 10 seconds on inactivity the LEDs would turn off. The maximum load pr. channel were 500mA, not a lot but enough to drive some LEDs.

Power to the module was provided with a power jack at the bottom, and the outputs and signals through a 9 pin d-sub plug. I used a multicore cable down to a junction box, and from there to all the different LED lights. This did leave me with a lot of cables going to all the different lights, but I was single and didn't really care.

The unit had a "lights out" input that turned all the outputs off. This allowed some external controller or service to turn off the lights when I left or went to bed. But the lights could only be turned back on using the push-buttons.

Using relays the electronic switch module could of course be used to control all kinds of stuff. But I built it to control and power the LED lights listed below.

Lights

I used this unit to power and control three lights:

Video

I/O

Inputs

  1. PA.0 Push button 1
  2. PA.1 Push button 2
  3. PD.0 Push button 3
  4. PD.1 Push button 4
  5. PD.2 Signal to turn all lights off, from Light control unit

Outputs

Status LED

  1. PB.0 LED 1 green
  2. PB.1 LED 1 red
  3. PB.2 LED 2 green
  4. PB.3 LED 2 red
  5. PB.4 LED 3 green
  6. PB.5 LED 3 red
  7. PB.6 LED 4 green
  8. PB.7 LED 4 red

LED light outputs

  1. PD.3 LED lighting 1
  2. PD.4 LED lighting 2
  3. PD.5 LED lighting 3
  4. PD.6 LED lighting 4

D-Sub 9-pin

  1. LED lighting 1
  2. LED lighting 2
  3. LED lighting 3
  4. LED lighting 4
  5. Lights out -12V, from Light control unit
  6. Lights out +12V, from Light control unit
  7. -5V out
  8. +5V out

Wires

  1. Yellow
  2. Green
  3. Blue
  4. Purple
  5. Red
  6. Brown
  7. White
  8. Black

Source code

Git-alt-brands.svg
Bascom-AVR source is available in a git repository:
https://github.com/thomasjsn/AVR-Electronic-switch-4-channels

Gallery

Schematic drawing

Electronic-switch-circuit-4l0504.png

Parts list

Qty. Part
1 × AVR ATtiny2313-20PU, DIL-20, 20 MHz, 18 I/Os
1 × Capacitor, aluminium electrolytic, 10 µF, 25V
2 × Capacitor, aluminium electrolytic, 47 µF, 25V
1 × Capacitor, ceramic, 1 nF, 100V
1 × D-sub soldering cups, 9 pin female
1 × DIL socket, 20-pin, 7.62mm
1 × DIL socket, 6-pin, 7.62mm
1 × Diode, rectifier, 1 A, 400V, 1N4004
1 × Enclosure, plastic (1591 FL), 120x65x40mm, flange
1 × Enclosure, plastic (1591), 112x62x31mm
1 × Fuse 5x20 mm, 500 mA, fast-acting
1 × Fuse holder, open, PCB, 5x20mm
1 × Fuse holder, open, PCB, Protective cover
1 × Heat conducting film for heatsink, Adhesive, TO220
1 × Heatsink, 6K/W @ 10W, 37.5mm 49g
4 × LED 5mm, Red/Green, 2.0 2.1V, 10mA, 100 63mcd, 30°
4 × LED holder 5mm, RTC51, black plastic
1 × Optocoupler, single, CNY17F-3, DIL-6
1 × Power jack, panel, 2.1mm, plastic housing
13 × Resistor, carbon film, 0.25W, 330 Ω, 5%
5 × Resistor, carbon film, 0.25W, 4.7 kΩ, 5%
5 × Resistor, carbon film, 0.25W, 10 kΩ, 5%
1 × Resistor, metal film, 0.6W, 1 kΩ, 1%
13 × Straight pin header, female, Single row, 2.54mm
13 × Straight pin header, male, Single row, 2.54mm
4 × Switch, push-button, 1-pole, 1A, 50VAC, on-(off)
2 × Terminal block, PCB, screw, 5mm 2-pin
4 × Transistor, NPN, 800 mA, 45V, 0.625W, BC337-25
1 × Voltage regulator +5V, 1 A, 7805PI
1 m Wire, stranded, 0.22mm2, Black
3 m Wire, stranded, 0.22mm2, Grey
1 m Wire, stranded, 0.22mm2, Red
3 m Wire, stranded, 0.22mm2, Yellow

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